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Compare cycle time and tooling cost for three approaches to machining a 1" deep x 3.5" wide x 6" long pocket in 4140PH (28 Rc):
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Dynamic/volume milling with indexable tooling rather than solid carbide end mills.
Indexable helical roughing end mills are a great alternative for dynamic/volume milling.
Constant profile ramping is a much more effective approach than conventional Z-level profiling. Watch side-by-side as a Dapra 1” end mill (50 IPM / .100" DOC) using constant ramp profile outpaces a traditional 1° helix entry and Z-level rough by more than 50%.
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The new EDGE² DSS line provides premium performance, free cutter replacement and cost-per-corner savings of up to 48% to revolutionize the way your shop approaches 90° milling. This demo shows:
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New SBD back draft-style finishing inserts feature a positive-rake side-cutting wiper, an ultra-robust carbide insert, and a unique and rigid insert mount for maximum performance in long-reach, low-pressure finishing cutting. This demo shows these inserts performing the following at 6700 RPM / 200 IPM:
.030" semi-finishing demo:
.010” finishing pass demo :
New RDBN inserts are designed for demanding light roughing and finishing applications. This demo shows RDBN inserts performing the following:
Dot peen marking solution for direct part marking in CNC milling machines.